Gasparini Adaptive Crowning system
E-Reflex Deformation Compensation System
The E-Reflex system automatically compensates for bending of the press brake side frames during processing. Using an advanced sensor network, E-Reflex continuously monitors and measures structural deformations, comparing the collected data with the position of the crosshead and hydraulic oil pressure. This approach allows the actual punch position to be accurately calculated in real time, thus ensuring a constant bend angle, regardless of sheet metal characteristics such as length, thickness or material variations.
Mobile pulpit with double monitor
The customer chose a mobile desk with dual monitors, designed to optimise productivity.
The first screen is dedicated to the Delem DA-69S CNC, equipped with Delem Profile-S 3D software, which allows advanced programming in both 2D and 3D, with automatic bend sequence calculation and collision detection functions. This configuration, with multiple tool stations, provides accurate feedback on product feasibility and handling.
The second (touch) monitor performs a support function and can be connected to company devices to monitor and manage production in real time.
Backgauge
The backgauge is configured with 6 axes (X-R-Z1-Z2-X5-X6) controlled by the CNC, with an additional reference for greater accuracy.
The backgauges include an integrated anti-collision safety system, which intervenes in the event of violent impacts: if the reference is hit hard, the device releases it to prevent damage or loss of position. In such cases, the operator can quickly restore the references to their original position.
Clamping system
The top clamping system is the pneumatic Gasparini AirSlide, designed for European-type tools and with a height of 110 mm. Thanks to the internal distribution of compressed air, components can be positioned all along the beam without the need for pipes or external tools. Adding or removing components is simple and does not compromise the system, preventing air leaks.
A further advantage of the AirSlide system is self-alignment: the punches automatically lift and position themselves precisely.
The bottom clamping is also pneumatic, ensuring a quick and intuitive setup.
Footpedal
The machine is equipped with a standard footpedal and an additional footpedal.
Frontal supports and lifter
This press brake has been configured with two sliding front supports and an additional support to optimise material handling during the bending process.
The front sliding arm is mounted on a linear guide with adjustable height and features a tool tray, offering convenience and direct access to tools. Easy to release and light to handle, the table top measures 600 x 140 mm and is lined with scratch-resistant polyethylene, supporting up to 500 kg for optimum strength even in heavy-duty applications.
In addition, a CNC-controlled sheet lifter has been installed to support and guide the sheet during bending, reducing stress and improving accuracy along the bending line.
Other systems & accessories
Rizzato’s 115/3000 press brake also features other systems and accessories:
- ECO energy-saving package
- Barcode reader
- Provision for Tele-Link remote assistance
- LED lighting of the working area
